Packaging Options

Our primary packing options include the below, however, please speak to us should you have something different or specific in mind as we may be able to advise on alternatives or options to achieve your requirements from our trusted partners.

Wide range of sizes with 3 or 4 side seals.

Generally utilised for single serve portions with or without a tear off notch depending on the laminate/foil spec of the packaging.

This is the most straight forward and therefore cost effective format for a powder and we can offer entry level minimum order quantities to suit even the most specialist requirements.

Single serve mini stand up pouches in a variety of sizes for powdered products.

Available with customised top shapes and rounded corners. Available in either a ‘true doy’ style or with a block bottom.

These packs are great for creating an eye-catching and attractive product, and can be especially suited to larger volume servings where the extra capacity of a gusset is beneficial over a standard flat sachet.

A slim and attractive stick pack with several width options and a variety of fill volumes. Custom top shapes are available.

Suitable for single serves of Energy gels, syrups and liquids.

Our modern liquid stick filling lines have been designed by us to utilise next generation laminates that can help your brand minimise excess plastic use and be ready for fully recyclable films and sustainable packaging options.

Suitable for Energy gels and syrups in larger measures of several servings, these stand-up pouches can have a variety of top shape options to create a tear off spout for dispensing the contents.
The packs securely and hygienically contain the product and are ideal for use as re-fill packs.

We are able to fill a wide range of Doy Pouches from around200g to 2Kg+ for multi serve or bulk powder packs.
Our modern , fully and semi automatic filling lines are efficient and high capacity ensuring even the largest volume powder pouch runs can be accommodated.
Utilising pre-formed doy pouches, they can have resealable zip seals for opening and closing securely, tear notches and easy open laser scoring (subject to MOQs) and the pack often includes a scoop.

If you don’t require our full end to end service then we may still be able to help you develop and produce in bulk. This would generally be in the format of 20/25Kg sacks of powder, or 1000 litre Pallecons/IBCs of liquid.

All of our filling/packing options are available for contract filling if you already have a powder or liquid produced in bulk elsewhere. The contents would generally be free issued to Calleva for filling, whilst we would continue to supply packaging materials as part of the filling job. This option is subject to MOQs and suitability/compatibility of the free issued materials with our factory and product mix.

More often than not, our customers require the primary pack format to be packed in to an SRP, carton, box or other secondary pack. Calleva have the expertise and capabilities to provide both the secondary packaging from our trusted print partners and pack off the products to a retail-ready format to go straight in to the distribution chain. We will work with you to size all packaging correctly and were required validate suitability with transit tests, CAD samples and press proofs.

If printed/retail ready secondary packaging isn’t required, or you assemble elsewhere then we can supply in sturdy, bulk/loose format shippers.