Facility

Calleva Nutrition’s purpose-built facility in Bridgwater, UK was designed to support the evolving needs of modern nutraceutical, wellness and sports nutrition brands.

Calleva’s modern site represents the culmination of decades of manufacturing experience combined with a forward-thinking approach to product innovation, operational efficiency and scalable production.

Every aspect of the facility has been developed to optimise workflow, quality assurance, traceability and manufacturing flexibility across powder, liquid and gel supplement production. From product development and raw material handling through to blending, filling, packing and dispatch, the entire site has been designed around modern CDMO standards and the increasing demands of today’s global nutrition market.

As consumer trends, product formats and regulatory expectations continue to evolve, the facility has also been designed with future growth in mind, allowing for ongoing expansion of production capacity, automation and packaging capabilities with minimal operational disruption.

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Laboratory

Our spacious and well-equipped laboratory and test kitchen form the centre of our product development operation.

This is where new concepts are transformed into commercially viable formulations across all product categories.

The laboratory environment is designed to support collaborative customer development, including tasting sessions, product evaluations and live formulation trials.

All production processes used within our manufacturing facility can be replicated on a smaller development scale, allowing accurate assessment of flavour, texture, stability, solubility and functionality before progression into full-scale manufacture.

Powder Blending

Calleva Nutrition’s powder production facility incorporates multiple pharmaceutical-grade blending systems designed to handle a broad range of powdered ingredients efficiently, consistently and with exceptional batch control.

Our highly trained production teams work within tightly controlled manufacturing processes to ensure consistency, quality and full traceability throughout every production run.

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Liquid Processing

Our bespoke liquid processing and heat treatment facilities have been specifically designed for the manufacture of specialist liquid nutrition products rather than conventional high-volume beverage production.

The plant supports both hot and cold processing alongside bulk liquid handling and filling capabilities.

Features include:

  • Full CIP (Clean-In-Place) systems
  • Controlled heat treatment processes
  • Specialist mixing capabilities
  • Hygienic liquid transfer systems
  • Full traceability integration

As with all production areas within Calleva Nutrition, liquid manufacturing is fully integrated into our batch control and quality management systems to ensure consistency, compliance and product integrity.

Packing and Filling

Our packing and filling operations are housed within our site in dedicated production rooms. Designed to maintain exceptionally high hygiene standards whilst supporting efficient, flexible manufacturing.

We continue to invest in modern filling technologies aligned with the rapidly evolving supplement market and growing demand for convenient, premium and sustainable packaging formats.

Our filling infrastructure is designed to support both agile development runs and larger-scale commercial production volumes across sports nutrition, nutraceutical and wellness categories.

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Warehouse and Storage

Our modern warehouse and storage infrastructure has been designed to support efficient stock management, raw material segregation and full product traceability.

Raw materials are stored within clean, organised warehouse environments utilising high-bay racking systems to maximise capacity and operational efficiency.

Dedicated storage areas are maintained for: Raw material ingredients, Finished products, Allergen-controlled materials, Packaging components and Work-in-progress materials.

Calleva Nutrition operates as a nut-free manufacturing site and maintains strict internal quality procedures aligned with our wider quality management systems and certification requirements.

Packaging materials and consumables are stored separately from raw ingredients and finished goods to maintain cleanliness, hygiene and product safety standards throughout the facility.

Offices and Customer Facilities 

Our modern office environment supports the commercial, technical and operational functions of the business. All key areas required to manage client projects efficiently from concept through to delivery.

These facilities allow customers to work closely with our teams throughout the development process whilst experiencing first-hand the capabilities, expertise and integrated approach that define Calleva Nutrition as a modern CDMO partner.

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